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Crane Truck
(6 posts, started )
Crane Truck
My mate converting an Iveco truck from box to platform with back mounted crane and since in unladen state rather large mass located at rearmost point it's intersting how it will behave at high speed (high for truckBig grin) so I want recreate it inside LFS.
Mass / Object Positions
Some heavy parts mass cannot be set in mass menu, while some of these are unsprung, at least for now only way to set them — tubes, so they will be sprungShrug.

Plan is: place native mass objects, build frame with extra mass objects, make sure weight distribution corresponds to EUROCARGO ML180E25S specs, then add bed and crane.
Mass > Frame (literally)
First I went outside and take some measurementsBig grin

then modeled frame and bed in CAD and calculated mass per metre to build frame in Vehicle Editor.

Truck frame (without bed and reinforcement for crane load) set to 1202kg.
Mass > Engine
LFS Editor assigns mass of 5883cc engine 294kg. Cummins ISB 5.9L mass is 520kg. So added 226kg, then gearbox 350kg and radiator 99kg.
Mass > Suspension


Front axle of similar capacity mass (with oil and brakes) is 316kg. Front axle set to 283kg.
Rear axle if similar capacity mass is 645kg. Rear axle set to 600kg.

Wheels
By the way, factory truck had all wheels 315/70R22.5 and factory floor had continuous transverse beams that lay on longtitual beams of subframe. But bed must be low as possible to fit taller payloads and for that reason decided to T-weld transverse beams and to use rear tyres with lower profile: 315/60R22.5.

LFS Editor sets mass of four wheels to 176 kg. Conditionally divided mass into six wheels — two front, four rear — about 30kg each.
315/70R22.5 tyre mass is 59.70 kg. 315/60R22.5 tyre mass is 58.42 kg. 9.00x22.5 rim mass is 44.03kg. So one wheel mass is about 100kg, therefore added 406kg proportionally.
Same with spare wheel, but since frame tubes can only be added symmetrically, as well as spare tyre itself can be placed only in center, so additional 44kg is halved.
Mass > Battery
Mass of one Promotive 680108100 — 45.1kg, truck has two. Native maximum 40 kg battery can be moved to the side, but additional 50kg is halved as well.

Wheels, spare wheel and battery additional mass is 500kg.

Cabin structure based on pic from Scania Truck Bodybuilder — Cab Structure (1038kg).

Truck chassis is 5315kg total. Compared to closest in mass Iveco chassis not more than 28kg discrepancy along the axes. It is acceptable.
  • IRL — 3440kg (64.2%) front and 1920kg (35.8%) rear;
  • LFS — 3423kg (64.4%) front and 1892kg (35.6%) rear,
So now can add bed and crane.
Mass > Bed


Truck chassis with bed mass is 6034kg (bed 719kg).
Mass > Crane
I made crane with "LFS tubes" model in CAD to make sure COG matches, was only necessary to finish moving parts, cause I've already made model of fixed parts (using drawing from palfinger.com and self measurements) to calculate reinforcements of the frame tail, but that's another story.

Crane 1758kg
Engine
Cummins 5.9L 24V (ISB).
Final drive
Gearbox ratios from ZF 6S800.
Mesh
Current exterior progress
I make cabin and dashboard in Blender as I like, not trying to copy any particular model, but I am inspired by various MAN and Scania trucks.
Attached images
01-01.jpg
01-02.jpg
01-03.jpg
01-04.jpg
01-05.jpg
cad-01.jpg
craneIRL.jpg
craneLFS.jpg
c-t-1.png
msm.jpg
msm2.jpg
axle-f.jpg
axle-r.jpg
Attached files
5860.pdf - 146.6 KB - 79 views
Exterior progress

I used cabin outline, bumper, headlights and mudguard position from Scania P 250 DB4x2MNA day cabin, not trying to 100% copy though.
Interior progress
No drawings used for interior, eyeballed only. As I said, it's worth the time matching Blender camera to LFS point of view.

For seat and steering wheel position I used drawing about ergonomics.

Steering wheel
During modeling steering wheel form changed but at the beginning I used photo of Scania steering wheel from autoline-au.com.
Attached images
interior.gif
cabin.gif
st-wh.gif
cabin2.gif
ergo-1.gif
nice methodical approach to mod creation Thumbs up
Headlights inspired by Scania's 2009 redesign. As well as URC1 reflectors created using Extra Objects add-on: Add > Mesh > Math Function > Z Math Surface.

Spoiler - click to revealhigh beam reflector: ( x**2 + y**2 )/(4*.019) focus 19
X=09 and Y=09 subdivisions
Size X=0.17 Y=0.17

low beam reflector: ( x**2 + y**2 )/(4*.055) focus 55 but scaled to fit Z coordinate of boundary 0.08/0.083333=0.96000384001536006144024576098304
X=11 and Y=10 subdivisions
Size X=0.30 Y=0.30


@Gutholz, thanksNod
Attached images
crtr-h-l1.gif
Fog lights: reflector wireframe, material preview, rendered.


Diffuser textures baked using procedural normal map according to tutorial by pyrotechnick.

Bumper rough plastic texture according to tutorial by Golden Monarch.
Attached images
fog-l.gif
External mirrors
mesh+SubD, optimized for LFS

Bumper air intake
with flow dividers and intercooler
Transition to mudguard


Rim
Rim dimensions from alibaba.com. Hub dimensions from ZF Product Overview pdf (19.1 MB) (page 6/28).

Models for baking and for LFS tris limit:
Attached images
m1.gif
m2.gif
b-a.gif
b-m.gif
rim-1.jpg
rim-2.jpg
rim.gif

Crane Truck
(6 posts, started )
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